Overhaul and modernization

Efficiency and performance like on the first day and fit for Industry 4.0: Whether a press from Schuler or a third-party manufacturer, with our overhaul and modernization solutions you can make your system fit for the future.

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Overhaul and Modernization

Whether standalone presses, press lines or automation components: Our overhaul and modernization solutions for hydraulic and servo presses from Schuler as well as presses from other manufacturers ensure you get the maximum out of your systems - now and for the future.

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OVERHAUL: PERFORMANCE LIKE ON THE FIRST DAY

The productivity and precision of your system decreases over the years due to natural wear and tear,. During an overhaul, we repair defects and wear-related damage to restore functionality, extend the service life, and increase safety. Restore the original efficiency and performance of your system - for less downtime and more cost-efficient, sustainable production.

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MODERNIZATION: READY FOR THE SMART FACTORY

Outdated system technologies often cause unnecessary additional costs and inefficient production. With Schuler Service, you can increase the performance of your system. Fewer breakdowns, lower energy consumption, optimized processes: the latest technologies, such as our digital modernization solutions, lead to significant cost savings in the long term. Start with us into a more dynamic, more productive and more profitable future! We would be happy to advise you.

WELL PREPARED FOR COMPETITION AND THE FUTURE

Press shop operators today are faced with significant and diverse tasks: increasing productivity and product quality, lowering production costs, reducing reject rates, improving energy efficiency, and maximizing plant availability.

Schuler Service offers retrofit solutions for all forming technology sectors. Our service experts work with you to develop customized solutions tailored to your production to increase the performance of your forming line. In control and automation technology, we rely on the use of innovative digital technologies. With us, you receive service from a single source over the entire life cycle of your system - from consulting to implementation, commissioning, production support and all-round support. Your benefits at a glance:

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EVERYTHING FROM A SINGLE SOURCE

We offer single source solutions for all types of presses and automation components.

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USE OF THE LATEST TECHNOLOGY

As a market and technology leader, we rely on innovative technologies to make your systems fit for the future.

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LOWER INVESTMENT COSTS

You don't have to purchase a new system. With our retrofit solutions, we equip your system for the future.

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SMART DIGITAL SOLUTIONS

Only at Schuler Service: Integration of intelligent digital solutions to increase process efficiency and reduce costs.

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MORE SUSTAINABLE PRODUCTION

Save energy costs and improve the CO2 footprint by retrofitting the Energy Monitor.

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PRODUCTION RELIABILITY

Fewer malfunctions and downtimes, greater reliability throughout the entire production process thanks to optimized performance.

OUR SERVICES

We offer you everything from a single source: from consulting to implementation, commissioning, production support and, if required, all-round support throughout the entire life cycle of your system.

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The use of outdated Windows XP or Windows 7 computers jeopardizes system availability for various reasons. Obsolete operating systems pose a security risk as they do not receive the latest updates and are more susceptible to cyber attacks. This not only puts company data at risk, but also system functionality. Outdated hardware also poses a risk, as spare parts are difficult to obtain and replacement is often impossible without an extended system downtime. This can lead to production stoppages and high financial losses. Updating to the latest PC technology is therefore crucial for guarante safety and efficiency and ensuring system availability.

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Benefit from the digital solutions of the Digital Suite. Even older systems can gain significantly in performance and efficiency by integrating these digital solutions. The Machine Applications, for example, enable precise monitoring and control of your production to optimize your processes and reduce downtime. The Energy Monitor, on the other hand, enables efficient energy management to reduce operating costs and minimize environmental impact. Use the advantages of digitalization today and stay competitive.

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It is high time to replace the components of your outdated safety controller that are no longer available. The integration of modern, integrated control systems lays the foundation for safe and efficient machine control. These systems offer the latest technology, increase reliability and performance, ensure machine safety and optimize production processes. They reduce the risk of unexpected failures and help to maintain machine availability. Best of all, this approach can be extended to a complete control system upgrade in a second step. This allows you to modernize – incrementally, depending on your individual needs and budget. Invest in the future of your systems!

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Make your system fit for the future with a comprehensive control system upgrade. By using the latest state-of-the-art technology, you can reliably replace outdated components, some of which are no longer available. The benefits: A significant increase in the availability of your system and a noticeable improvement in operability. Modernization ensures that your system remains state-of-the-art in the years to come. This not only increases efficiency, but also contributes to the competitiveness of your company. Take the path into the future and invest in the performance of your system with a comprehensive control system upgrade.

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Outdated hydraulic systems are often the main cause of high energy costs in your machine fleet. You can achieve considerable energy savings, however, by switching to state-of-the-art pump and/or motor technology. This retrofitting not only significantly reduces energy consumption, but also increases the efficiency and performance of your systems. Less energy consumption not only means cost savings, but also a reduction in environmental impact. Invest in the future of your systems and take an important step towards sustainability while reducing your operating costs and increasing overall efficiency. Switching to modern hydraulic technology pays off in many ways.

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If machine components in your press shop break down frequently, this indicates the need for a comprehensive general overhaul. By replacing the actuators and sensors and implementing a modern control system, in conjunction with a thorough mechanical overhaul, you can optimally prepare your machine for the coming years. These measures not only significantly increase the reliability and efficiency of your machine, but also reduce downtimes and the associated costs. Invest in the future and ensure that your machine is ready for the next decade - without constant repairs and operational interruptions.

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Presses are long-term assets. Schuler Service is your reliable partner when your economic conditions change and relocation of systems becomes necessary. Whether you need or want to relocate your presses to a neighboring hall or to the other side of the world, Schuler Service can assist you worldwide. Our experts will organize a smooth and efficient relocation process to ensure your systems can be recommissioned quickly. Rely on Schuler Service and benefit from our many years of experience in machine relocation to optimally protect and utilize your investments.

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Of course, we also offer our modernization and overhaul solutions for other brands. From electrical modernization (control system retrofit) to safety retrofits and welding repairs - no matter which press brand you work with, we modernize every forming system and make it fit for the future

WELCOME TO OUR DIGITAL SUITE

More productivity through the digitalization of the press shop: With the Digital Suite solutions for standalone presses and press lines from Schuler and other manufacturers, you can manufacture more efficiently and produce fewer rejects.

TO THE DIGITAL SUITE

OUR SOLUTIONS IN PRACTICE

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ENERGY MONITOR

Innovative Schuler Energy Monitoring System: how medium-sized companies can save up to 15% energy.

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INDUSTRIAL EDGE

Pioneering Industry 4.0 project: how a Siemens press shop became a smart factory with Industrial Edge.

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PRESS MODERNIZATION

After a complete mechanical and electrical modernization, a 50-year-old press is like new again.

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ARE YOU LOOKING FOR FUTURE-PROOF SYSTEMS? WE WILL BE HAPPY TO ADVISE YOU!

Our overhaul and modernization solutions will equip your system for the competitive press shop of the future. We look forward to hearing from you.

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